英语翻译Machining process and general information:• General Information – Toolingo Plan to have own engineering group as company expandso Hwasung is subcontracted to do engineering currentlyo Uses same cutting tools as in Korea facility

英语翻译Machining process and general information:• General Information – Toolingo Plan to have own engineering group as company expandso Hwasung is subcontracted to do engineering currentlyo Uses same cutting tools as in Korea facility
英语翻译
Machining process and general information:
• General Information – Tooling
o Plan to have own engineering group as company expands
o Hwasung is subcontracted to do engineering currently
o Uses same cutting tools as in Korea facility – all diamond
o Regrind tools if can
o Hwasung has capability to surface grind,repair dies,and make molds with wire EDM
process
• General Information – Machining
o Boundary samples are used:okay,borderline,not good
o Quality room has separate windows for incoming and outgoing parts (for quality
checks)
o New equipment will be coming in from FM LaGrange plant
o Each operation has pictures and job instructions for what to check and which gage to
use to check part
o Parts are manually loaded into machine or pallet,depending on line
o Auditor checks parts for verification:after operator checks part,puts in bin,auditor
checks part and reloads back on line
o Have tool management system
o A pokeyoke check is used for orientation prior to loading
o Machines are guarded
o Mostly have CNC machines
o Manual chip collection systems
o If automated,have robots with grippers to load/unload parts from pallets
o After final inspection,operator visually inspects and loads onto plastic dunnage with
the crown up and loads into the washer
o Repairs:filing down of burrs or sharp edges after anodizing the crown
o Have 2 Excello machines for special machining of the pin bores
o 2.7% scrap for gasoline pistons
o Cycle time is 18 seconds for gasoline piston
o Process – Wash
o Spray system
o 4 stations:heated wash,wash with degreaser,2 rinse stations
o Uses RO water
o Operator blow dries piston and puts on dunnage with crown up
o Parts wheeled into coating room
o Needs major improvements here
o Chemical analysis done for bath in chemical room
o Comments/Observations:
o Relatively small piston facility,but plans for additional space.New facility,
July 2004.
o Currently no cleanliness checks (wash and filter) run to verify machining wash
process.
o No asm processes / equipment at facility.
o Current wash process / equipment / clean part handling would not meet GM
requirements
o Could not fully review coating process due to no production at the time of the
visit.

英语翻译Machining process and general information:• General Information – Toolingo Plan to have own engineering group as company expandso Hwasung is subcontracted to do engineering currentlyo Uses same cutting tools as in Korea facility
Machining process and general information:
机加工工艺和一般信息：
• General Information – Tooling
•一般信息－刀具
o Plan to have own engineering group as company expands
o 随着公司的发展拥有自己工程集团的计划
o Hwasung is subcontracted to do engineering currently
o 目前韩国Hwasung公司分包工程
o Uses same cutting tools as in Korea facility – all diamond
o 使用与在韩国设备一样的切屑工具－全钻石
o Regrind tools if can
o 如果可以,再研磨刀具
o Hwasung has capability to surface grind,repair dies,and make molds with wire EDM
process
o Hwasung公司有能力进行表面研磨、修理模具和用电火花线切割工艺制作模具
• General Information – Machining
•一般信息－机械加工
o Boundary samples are used:okay,borderline,not good
o 采用边界样本：好,临界,不好
o Quality room has separate windows for incoming and outgoing parts (for quality
checks)
o 质量室有用于进厂和出厂零件的分开的窗口（用于质量检查）
o New equipment will be coming in from FM LaGrange plant
o 新的设备将从FM LaGrange工厂引进
o Each operation has pictures and job instructions for what to check and which gage to
use to check part
o 每一项操作都有用于检查的内容和用什么量具来检查零件的照片和作业指导.
o Parts are manually loaded into machine or pallet,depending on line
o 零件根据生产线用手动装载到机器或托盘上
o Auditor checks parts for verification:after operator checks part,puts in bin,auditor
checks part and reloads back on line
o 检查员检查用于验证的零件：在操作人员检查零件后,放入料箱,
检查员再检查零件,并重新装回生产线
o Have tool management system
o 有刀具管理系统（制度）
o A pokeyoke check is used for orientation prior to loading
o 采用一项防错（pokeyoke）检查用于装到机器上前的定向
o Machines are guarded
o 机器是加防护的
o Mostly have CNC machines
o 大多数有CNC（计算机数控）机器
o Manual chip collection systems
o 人工的碎屑收集系统
o If automated,have robots with grippers to load/unload parts from pallets
o 如果是自动的,那么有带机械爪的机器人来从托盘装载/卸载零件
o After final inspection,operator visually inspects and loads onto plastic dunnage with
the crown up and loads into the washer
o 在最后检验后,操作人员目测检验,并顶部向上装到塑料衬垫上,并装载进清洗机
o Repairs:filing down of burrs or sharp edges after anodizing the crown
o 修理：在将顶部样机氧化后,锉削掉毛刺或尖锐的边缘
o Have 2 Excello machines for special machining of the pin bores
o 有两台Excello的机器用于销孔的专门机械加工
o 2.7% scrap for gasoline pistons
o 汽油活塞2.7％的废料
o Cycle time is 18 seconds for gasoline piston
o 汽油活塞的周期时间是18秒
o Process – Wash
o
o Spray system
o 喷淋系统
o 4 stations:heated wash,wash with degreaser,2 rinse stations
o 4站：加热清洗,用去油污剂清洗,两个漂洗站
o Uses RO water
o 采用反渗透（RO）水
o Operator blow dries piston and puts on dunnage with crown up
o 操作人员吹风使活塞干燥,并顶朝上放到衬垫上
o Parts wheeled into coating room
o 零件经轮子传送进涂覆间
o Needs major improvements here
o 这里需要重大的改进
o Chemical analysis done for bath in chemical room
o 对化学间中的涂液（槽浴）进行化学分析
o Comments/Observations:
o 评论和观察：
o Relatively small piston facility,but plans for additional space.New facility,
July 2004.
o 相对较小的活塞设备,但是计划增加额外的空间.新的设备,2004年7月
o Currently no cleanliness checks (wash and filter) run to verify machining wash
process.
o 目前没有进行清洁度检查（清洗和过滤）来验证机加工的清洗过程
o No asm processes / equipment at facility.
o 在工厂设施处没有ASM（active shape models主动形状模型）工艺/设备
o Current wash process / equipment / clean part handling would not meet GM
requirements
o 目前的清洗过程/设备/清洁零件的装卸不能满足GM（通用汽车）的要求
o Could not fully review coating process due to no production at the time of the
visit.
o 由于参观时没有生产,所以没能完全看到涂覆工艺过程

加工工艺和一般信息：
•一般信息-加工
ö计划有自己的工程集团作为公司扩展
ö华城是做工程分包给目前
ö利用同样的切削刀具在韩国设施-所有钻石
ö Regrind工具，如果能够
ö华城有能力，表面研磨，修理模具，使模具与线切割机
进程
•一般信息-加工
...

全部展开

加工工艺和一般信息：
•一般信息-加工
ö计划有自己的工程集团作为公司扩展
ö华城是做工程分包给目前
ö利用同样的切削刀具在韩国设施-所有钻石
ö Regrind工具，如果能够
ö华城有能力，表面研磨，修理模具，使模具与线切割机
进程
•一般信息-加工
ö边界样本用于：好，边缘，而不是好
ö质量房间都有单独的窗口，对进入和输出部分（质量
检查）
ö新设备将来自调频拉格朗日植物
ö每个作业图片和工作指示，什么检查，并计为
用于检查的一部分
ö零件是手动加载到机器或托盘，根据线
ö审计员检查部件核查：检查后，运营商的一部分，使宾县，审计员
检查和重新加载部分恢复生产
澳的工具管理系统
ö阿pokeyoke检查用于定向之前载入中
ö机器守卫
ö大多数控机床
ö手册芯片收集系统
o如果自动化，机器人与夹子已经加载/卸载部件托盘
ö在最后检查，视力检查和运营商负载上的塑料充气
官方和加载到洗衣机
ö修理：备案下跌的毛刺或锋利阳极氧化后的皇冠
澳2 Excello机特种加工的引脚孔
ö废为2.7 ％ ，汽油活塞
ö周期为18秒的汽油活塞
O工艺-清洁
ö喷淋系统
ö 4站：温水清洗，洗的除油， 2冲洗站
ö利用反渗透水
ö算打击枯竭活塞并提出对充气冠行动
ö零件轮式到涂层室
ö需要重大改进，在这里
ö所做的化学分析化学浴房
ö /意见：
ö活塞设施相对较小，但计划提供更多的空间。新的设施，
2004年7月。
ö目前没有清洁度检查（洗涤和过滤器）运行，以验证加工洗
进程。
啊，不学会进程/设备，设施。
ö电流清洗过程/设备/清洁部分处理不符合通用汽车
要求
ö无法充分审查镀膜工艺，由于没有生产的时候，
访问。
@欢迎采纳@ 谢谢。

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